2. BCU2002 Pinouts and Descriptions

The BCU2002 stands as a cutting-edge power management device designed for efficiency and adaptability across a range of applications. Its user-friendly design incorporates a wake-up trigger in the form of a user button, complemented by Power and Run/Error status LEDs for intuitive operational feedback. Boasting 1 relay output, 4 high-side switch outputs, 1 user button with an integrated LED, and microSD card support, the BCU2002 offers extensive input and output capabilities. The onboard Real-Time Clock (RTC) with a backup battery ensures accurate timekeeping, while its unique daisy-chain slave communication feature, supported by 1.5kV isolated RJ45 interfaces, allows seamless integration with up to 16 slave modules. With compatibility for various communication protocols like LiBat COM, JSON, Modbus RTU, Custom Canbus, and RS485, alongside support for 5V external current sensors, the BCU2002 ensures adaptability and precision.

Danger

Make sure all the connections done correctly and double check the cables. Think twice before plug into any connectors on BCU2002.

Fig.2.1: BCU2002, Board Pinout (TOP)


Fig.2.2: BCU2002, Board Pinout (BACK)


Fig.2.3: BCU2002, Board Pinout (FRONT)


Fig.2.4: BCU2002, Board Pinout (LEFT)


Fig.2.45: BCU2002, Board Pinout (RIGHT)


Table.2.1: Connector No#1 Descriptions

Connector No. Pin No. Description (Refer the Fig.2.1 and Fig.2.4)
1 1 Board VIN+ (Board Main Power)
1 2 Board VIN+ Output
1 3 External Button Input
1 4 Board GND (Board Main Power)

Table.2.2: Connector No#2 Descriptions

Connector No. Pin No. Description (Refer the Fig.2.1 and Fig.2.4)
2 1 Board VIN+ Output
2 2 External LED- Output (LED GND)
2 3 ISO GND
2 4 External Button Input
2 5 External LED+ Output
2 6 +12V Output (12Vin)

Table.2.3: Connector No#3, #4 Descriptions

Connector No. Pin No. Description (Refer the Fig.2.1 and Fig.2.4)
3 1, 2, 3 ISO GND
3 4 Isolated Input 1 (IN-1)
3 5 Isolated Input 2 (IN-2)
3 6 Isolated Output 1 (OUT-1)
4 1 CAN 2.0b CH2 High Pin (CAN H-2)
4 2 CAN 2.0b CH2 Low Pin (CAN L-2)
4 3 CAN 2.0b CH1 High Pin (CAN H-1)
4 4 CAN 2.0b CH1 Low Pin (CAN L-1)

Table.2.4: Connector No#5 Descriptions

Connector No. Pin No. Description (Refer the Fig.2.1 and Fig.2.4)
5 1 RS232 No.0 Transmit Data (Service Port)
5 2 RS485 No.2 B Pin
5 3 ISO- GND
5 4 RS232 No.0 Receive Data (Service Port)
5 5 RS485 No.2 A Pin
5 6 ISO-5V Output

Table.2.5: Connector No#6, #7, #8, #9, #10 Descriptions

Connector No. Pin No. Description (ReferRefer the Fig.2.1 and Fig.2.3)
6 1, 2 High Voltage Measurement Positive Input CH4 (HVIN No#4 Assignment)
7 1, 2 High Voltage Measurement Positive Input CH3 (HVIN No#3 Assignment)
8 1, 2 High Voltage Measurement Positive Input CH2 (HVIN No#2 Assignment)
9 1, 2 High Voltage Measurement Positive Input CH1 (HVIN No#1 Assignment)
10 1, 2 High Voltage Measurement Block Common GND

Table.2.6: Connector No#11 Descriptions

Connector No. Pin No. Description (Refer the Fig.2.1 and Fig.2.3)
11 1 Current Sensor No#2 CH1 Sense Input
11 2 Current Sensor No#2 CH2 Sense Input
11 3 Current Sensor No#2 ISO 5V Output for Sensor Power
11 4 Current Sensor No#2 ISO GND Output for Sensor Power

Table.2.7: Connector No#12 Descriptions

Connector No. Pin No. Description (Refer the Fig.2.1 and Fig.2.3)
12 1 Current Sensor No#1 CH1 Sense Input
12 2 Current Sensor No#1 CH2 Sense Input
12 3 Current Sensor No#1 ISO 5V Output for Sensor Power
12 4 Current Sensor No#1 ISO GND Output for Sensor Power

Table.2.8: Connector No#15 Descriptions

Connector No. Pin No. Description (Refer the Fig.2.1 and Fig.2.5)
15 - Isolated Daisy-Chain Connector No#1 (Standard RJ45)
15 1,2,3,4,7,8 Not Connected
15 5 Isolated daisy-chain communication port (ISO-)
15 6 Isolated daisy-chain communication port (ISO+)

Table.2.9: Connector No#16 Descriptions

Connector No. Pin No. Description (Refer the Fig.2.1 and Fig.2.5)
16 - Isolated Daisy-Chain Connector No#2 (Standard RJ45)
16 1,2,3,4,7,8 Not Connected
16 5 Isolated daisy-chain communication port (ISO-)
16 6 Isolated daisy-chain communication port (ISO+)

Table.2.10: Connector No#17 Descriptions

Connector No. Pin No. Description (Refer the Fig.2.1 and Fig.2.2)
17 1, 2, 3, 4, 5 GND
17 6 High-Side Switch Output 3 (HSSO-3)
17 7 High-Side Switch Output 0 (HSSO-0)
17 8 High-Side Switch Output 1 (HSSO-1)
17 9 High-Side Switch Output 2 (HSSO-2)
17 10 External Supply Input (Vext)

Table.2.11: Connector No#18 Descriptions

Connector No. Pin No. Description (Refer the Fig.2.1 and Fig.2.2)
18 1, 2 Relay Output Common Pin (COM)
18 3 Relay Output Normally Open Pin (N.O.)
18 4 Relay Output Normally Closed Pin (N.C.)

Table.2.12: Connector No#14 Descriptions

Connector No. Pin No. Description (Refer the Fig.2.1)
14 - Port for LiBat Extension Board